Back to Blog
Diamond is the most durable material in the world. This makes it the most durable material that exists. This characteristic makes diamonds, even synthetic diamonds such as polycrystalline diamond, perfect for cutting tools.
Polycrystalline diamond tools are renowned for their longer cutting lifetime, the ability to operate at higher cutting speeds, and exceptional performance in processing non-ferrous metals like aluminium and composites.
What exactly is Polycrystalline Diamond?
The polycrystalline diamond (PCD) that is unsystematically directed, is extremely strong. It consists of diamond crystals that are bonded to a substratum containing tungsten carbide. The synthetic diamonds are made using a high-temperature and high-pressure Sintering process that is carried out in a laboratory in which there are gaps between the PCD grains are filled with an alloy of cobalt. The result is extremely durable and maintains its form because of the bonding of individual diamond grains.
The advantages of PCD Tooling
The primary advantages of cutting PCD tools include:
Longer tool life and more reliable results: Tools made of solid carbide are less durable which can be as short as some days or weeks, depending on the level of production. On the other hand, pcd reamer combination is designed to last for months, meaning less downtime. PCD tools are an excellent choice for small shops and high-yield production plants. They provide a rapid return on investment due to their efficiency, decreased cycle times, and less tools to change.
High Speed Performance: PCD devices can operate up to 10 times more quickly than solid carbide tools at their peak efficiency and efficiency. This means that jobs are completed faster, which reduces time to complete and increasing the amount of work that could be accomplished.
More precise tolerances: Other finishing processes such as grinding and deburring can be time-consuming and severely impact the bottom line. This could lead to an enormous loss of time, money , and energy. The PCD tooling is more precise and will hold their cutting edge/form longer than high-speed steel (HSS) which allows you to finish more parts in a shorter time and increase accuracy and quality. Whenever you have an interest special info on pcbn tools, browse this site.
Materials versatility The past PCD tools were used with a small selection of materials. But, advancements in the field of manufacturing and materials have enabled pcd step drill to be utilized for many different applications, including composites and aluminum.
Surface Finish: PCD tools are able to provide a high-quality surface finish without the need for additional process. This saves time and money while maintaining the same high quality standards.